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Bosch fuel distributor rebuild instructions

bosch fuel distributor rebuild instructions Fuel transfer WARNING: Fuel must not be extracted or drained from any vehicle while it is standing over a pit. The fuel is delivered as required using an integrated cogwheel pump or electric fuel pump. The Lucas CAV DPA, DPS, Delphi DP210, Stanadyne DB4, and the Bosch® VE fuel injection Fits: All Vw/Audi/Porsche Bosch CIS fuel injection Systems. Please contact KMI for price and availability. Experience the meaning of "invented for life" by Bosch completely new. Bosch Canada Sales Director Scott Krampitz Email: scott. 262J-OE Base V6 w/intake, carb, fuel, and electric. Contact us to tell us what you have. S JETRONIC FUEL DISTRIBUTER REBUILD, Mercedes \u0026 Others Bosch CIS K- Bosch K Jetronic Fuel Distributor - Quick Look by Badgertronix 1 year ago 4 minutes, 44 seconds 31,684 views Whilst I've got it out of the car I thought I'd give you a quick look at a , fuel distributor , from a , Bosch KE Jetronic , or CIS injection REBUILD KIT FOR BOSCH FUEL DISTRIBUTOR TO FIT FORD 2. If not, loosen Bosch Injection Pumps A-B-K and Z Repair instructions Bosch RQV series Governor Bosch Fuel Injection RQV - RQUV - EP - RSV Equipment Distributor-Type Fuel Rebuilding Bosch Fuel Distributors & Warm-Up Regulators. Bosch appliances and tools are designed to last for many years. Frequency Valve: 8. 2 Schematic diagram of the K-Jetronic system with closed-loop lambda control 1 Fuel tank, 2 Electric fuel pump, 3 Fuel accumulator, 4 Fuel filter, 5 Warm-up regulator, 6 Injection valve, 7 Intake manifold, 8 Cold-start valve, 9 Fuel distributor, 10 Air-flow sensor, 11 Timing valve, 12 Lambda sensor The Fuel Distributor is the heart of the K/KE-Jetronic fuel injection system, its job is to accurately meter the correct amount of fuel to each cylinder through the fuel injectors. The regulator controls the main System Pressure and holds it at a steady pressure, whilst bleeding off excess back to the tank. 20 Small (eg. • Keep a fire extinguisher handy, of a type suitable for use on fuel and electrical fires. Europe, due to the good fuel economy that diesel fuel offers. Bosch VE diesel pump function overview & service manual. This fully advances the centrifugal weights. The Bosch 'Verteiler' (translates from German as distributor) was designed as a compact fuel delivery unit for dinodiesel engines. 0L L6 engines. Auxiliary Air Regulator: 5. damages or losses related to handling and shipping. Visit our international website. 1984½-1993 (from VIN E_11291) To name a few Fuel System parts for sale by Adsit at AdsitCo. Timing should be set initially at 30-32° BTDC at 3,500+ RPM, vacuum hose disconnected and plugged. It is controlled by the quantity adjuster #2. Basically you can use the original pipes, but you will need to detach them from the nozzles first. When rebuilding a distributor, I start by completely disassembling the distributor including removing the bushings. If the plunger still binds in its barrel, replace the fuel distributor. Here's the best thread for the fuel distributor. Comments: I recently did the fuel pump delivery test on my '78 5 speed 928 at the return line on the system pressure regulator that is part of the fuel distributor as outlined in the Bosch Fuel Injection and Engine Management publication. NOTE: 1 mm of rotation past the timing mark will advance or retard (depending on direction of rotation) the pump timing by 1 degree. This distributor has a centrifugal advance only. Bosch Technical Trainer John Mills Email: john. The brand new Bosch Style 009 distributor is a quality built, high-temperature tested, 100% new construction piece. Fits Mercedes, Ford, Volkswagen Audi. Worlds #1 supplier for Bosch Fuel Distributor repair kits Professionals choice for Bosch Fuel distributor rebuild & repair kits Rebuild Kits for Bosch Fuel Distributors K jetronic cis Fuel Distributors can be up-rated for extra power and performance on request. The control pressure is I am trying to rebuild the fuel distributor. Fuel Distributor Meter-(1) BOSCH Cis fuel metering valve repair kit. Bosch is the world’s leading supplier of diesel fuel injection systems and is standard equipment on many diesel engines today. Re-fasten the distributor in the same spot as the old distributor, lining up the marked location on the distributor housing with the engine mounting point. Useful as a cross reference to avoid the yellow box markup Bosch K-Jetronic Fuel Injection: all injected cars bosch description of K-Jetronic system operation. When you cannot hear a 2 second humming from your fuel pump after switchwing on ignition, measure whether pin 19 against pin 16 goes to 0V for 2 seconds after switching on ignition. FOREWORD This service manual describes the construction and operation of the VP 44 (Radial plunger distributor type fuel injection pump). Vent the system by removing the fuel filler cap in a well ventilated area. 1979-1984 (up to VIN E_11290) These Cabriolets do use the same fuel tank as the hard-tops Rabbits/Golf I's. are replaced. A To fuel injectors B To warm up regulator The infamous Bosch Fuel Distributor, the one part that scares every W124 owner, it is one of the few components that will ground the usually solid and reliable 4 cylinder M102 engine. Bosch Sales Support Coordinator Jessica Winters Email: jessica. Injection nozzle defective . 5-02 Cummins Auto/5 speed Manual/98. Bosch Ke Fuel Fuel Pump Assemblies . Welcome to Bosch Blue. Then tested and calibrated to manufacturers original specification. Winnebago 1987-1989 LeSharo; 1987-1989 Phasar; 1987-1989 Utility Van Motor home. 4. The head should be pulled slowly and straight upwards to prevent parts from falling out of the pump. Inside are performance proven Japanese bearings and the distributor includes a new cap, rotor, points and a condenser already installed and ready to go! This is an Aftermarket 009 Distributor Not a Bosch Made. 6) Reinstall fuel distributor. 1/8 of a turn each time MAXIMUM 1/4 turn at the very most . Timing the SVDA 034 Distributor. Cold Start Valve 2. This kit will service the following cast iron Fuel Distributors that contain a stainless steel Diaphragm BOSCH K-JETRONIC FUEL DISTRIBUTORS: KMI service exchanged K-Jetronic Fuel Distributors are carefully remanufactured by our technicians. But, there is a bonus. 7. If you have a Full Membership, then please login on the Forums first, and then use the Technical Manual button to return to the manual. 2. 9 ounces after 30 seconds-2 fuel pumps. Fully disassembled and cleaned down to the tiniest part using an ultrasonic cleanser with corrosion inhibiting agents. 000 Euro i. Air Sensor Plate: 17. Fixed Southport Fuel Injection specializes in the fault diagnosis, repair or reconditioning of Bosch K-Jetronic & KE-Jetronic fuel injection systems found on many European vehicles. Mount the new distributor on the engine. Compression ratios εrange from 7 13, depending upon specific engine design. Accumulator 12. He does the rebuild, but you can see what the fuel distributor looks like. Thousands of mechanics worldwide have saved time and money by purchasing our downloadable manuals for their maintenance and repair jobs. com and the date, please send this information to me and I will provide proper credit for this work. Injector flow rate is dependent on fuel distributor and CPR. The fuel filter is out but there’s still a long way to go • Remove the remaining fuel pipes from the top of the injector pump. r. Our process of remanufacturing an injector is based off a procedure learned in Bosch training of: We added in-house testing and rebuilding capabilities for diesel fuel injectors and pumps. Volvo 240, 740, 760 & 780 D20 & D24 how to replace water pump and timing belt service manual Bosch distributors are found on many different cars and are generally very reliable. Use of any other parts may cause the system to function improperly. Fuel System Repair Manual. Fuse. /Aftermaket Products and Distribution Specialists. We are partnered with the major Bosch Original Parts List, for diesel engine injection fuel pump nozzles, oem replacement parts catalog list and repair kit, common rail diesel, siemens, injection pdf and shim Our expert technicians can repair most any Bosch ® or Racine ® pump or motor including the RPV, PVQ, VPV, PSV, PVF, PVK, PVQ, PVS, PVT, 20L, 20H, E055, 80L, 80M and 80H Series. This kit will fit all aluminum Bosch K - Jetronic fuel distributors that do not have EHA Stock Ford distributors have two slots. Remove the armature cover retainer. will keep with vehicle specific tools for my old benz. 7) Plate should be centered in housing. This manual has been prepared primarily for the purpose of assisting service personnel in providing effective service and maintenance of SD series diesel engine for vehicles. This should be taken into account and instructions are provided by CFI for proper installation. Remove the plunger from the fuel distributor. You cannot properly rebuild a fuel distributor without a Bosch rebuild kit, and Bosch only sells them to approved dealers. Step 35While holding the solenoid in one hand loosen and remove the 4 armature cover retaining screws using a T-10 bit. RPM Diesel Engine Company also sells replacement parts for Bosch Diesel and other leading diesel injector systems. We have a good variety of fuel injector service kits for the do it your self mechanic as well as bulk packs of pintle caps, fuel injector filters, o rings and spacers for small to medium volume injector shops and auto shops. Dishwasher, Security Camera user manuals, operating guides & specifications Fuel Distributor Rebuild kit Bosch 0438100039 Porsche 924 Audi Saab Volkswagen. This kit will service the following adjustable cast iron Fuel Distributors that contain a stainless steel Diaphragm. this item is NEW. Below is some background. $ 67. The Bosch VE pump was used on 89-93 Cummins B series 5. Contact Breaker Points 111-998-051 Condenser 111-905-295 Cap 111-905-207 Rotor 111-905-225A Breaker Plate 111-905-227 Bosch Fuel Distributor Rebuild Kit to repair Mercedes 420 500 560 0438101018 $67. Governed pump rpm can be raised to 3000+ rpm. Namely, managing dust can boost productivity. Bosch part number VE 4 BRS 383 (commonly referred to as the “383” distributor) Used on 25hp Beetle and Bus engines. 35: 924: 1980-82: 047 133 481 A: Fuel Distributor : 924T: 1980-82: 931 110 907 01: Fuel Distributor - circa $700. Features & Benefits of Bosch Fuel Pumps. 95 +$0. l. Distributor Cap. Assuring you of quality and reliability at a cost effective price. You do not need any special tools to rebuild these fuel distributors & instructions are available from the salvox website. In layman’s terms “deburring” is eliminating sharp edges. Fuel distributor,Injection Line, Csv, Wur, etc. Fuel; Fuel Tank. Zexel was originally formed as Diesel KiKI in Japan and was a licensee of Bosch. Only remove one at a time and replace it as soon as you can with a nut underneath to act as a spacer. With its own high-pressure fuel pump driven by a cable from the distributor to the fuel meter, the system supplied the necessary pressure for injection. Jeff said that he could polish the housing for an additional fee, so . deutz didn't put timing marks on there engines you will need to use a piston stop and degree wheel to find top dead center and the degree you wish to have your timing set at and then flow time your pump, or you can make a mark on flywheel at tdc and if you can get the pump close enough to run you can use a diesel timing adapter and timing light and fine tune your pump from there which is the The whole story about what it took to design, create, and release the GW-EFI Fuel Injection Component Replacement Kit to replace the antiquated, no-longer-available, and unreliable parts of the Bosch Digifant Electronic Fuel Injection (EFI) that came in all 1986-91 Vanagons. Disclaimer: Names and/or images are trademarks and/or copyrights of their respective owners. bosch. Manual advance The manual Lucas distributor, the DJ4, fitted to Box Saloons and other cars with an IGN lever, has a maximum mechanical swing of about 18 degrees. The slots are numbered as to how many distributor degrees it will pull in, double it to find the amount of crank degrees. Bosch PRO+GUARD™ dust solutions are designed to help you move toward compliance with the OSHA silica dust regulation. Fuel Tank. It should be only a few Ohms. Bolt the fuel distributor onto the air flap and refit Gasoline-engine management Gasoline Fuel-Injection System K-Jetronic Technical Instruction ; Published by: Robert Bosch GmbH, 2000 Postfach 30 02 20, D-70442 Stuttgart. Oil Drain Plug Gasket. Then tested and calibrated to manufacturers original specification. Absorb the fuel leakage in a cloth. K1G engine repair procedures Page 2C•1 D6C engine repair procedures Page 2D•1 Cooling, heating and air conditioning systems Page 3•1 Fuel and exhaust systems - carburettor models Page 4A•1 Fuel and exhaust systems - Bosch LE3 Jetronic injection Page 4B•1 Fuel and exhaust systems - Motronic injection Page 4C•1 We provide our customers worldwide with a complete range of diagnostic and workshop equipment and a wide range of spare parts – from new and exchange parts to repair solutions – for passenger cars and commercial vehicles. Oxygen sensor Bosch 11047 This is the complete original sensor with connector, not the universal splice-in replacement. (Bosch no longer makes or rebuilds these themselves. Step 37Remove the armature cover from the fuel control solenoid assembly. 1) DO NOT lose the two o-rings that sit between the EHA fuel intake and output passages and the side of the fuel distributor. Thermo Time Switch 3. The origina Detach the operational fuel pipes from the metering unit and from the fuel distributor that leads the fuel towards nozzles from the metering unit side. com® carries an extensive catalog of aftermarket, OEM, original, and genuine parts from over 200 manufacturers. Use a stroboscopic timing light. Automotive Equipment Business Sector, Department for Automotive Services, Technical Publications (KH/PDI2). Jeff adds a machined ring that will take the torque necessary to hold it properly without turning. Distributor Rotor. Remove the immobiliser module (if fitted)Immobiliser Removaland disconnect the Stop Solenoid wiring. Rebuild instructions. Switch off the engine before making any adjustments necessary to the contact-breaker gap. US Seller. But after a high mileage you may find that the engine isn't running quite as it should. While most of our pump service centers on pumps for VW Beetle and Transporter (25hp, 36ph, 40hp and some later pumps), and Porsche 356, 912 and 911 models, we also service pumps for early Mercedes, Alfa The fuel distributor is mounted atop a control vane through which all intake air must pass, and the system works by varying fuel volume supplied to the injectors based on the angle of a moving vane in the air flow meter, which in turn is determined by the volume of air passing the vane, and by the control pressure. Repeat the sequence as per the kerosene cleaning and drain well. All Fuel Distributors tested on our Bosch KDJE-P 200 flow benches, our Warm-Up Regulators are set to Bosch original Specifications on our bespoke test bench. No one-size-fits-all pumps. added more turbocharger and fuel injection brands to the offering. Our Price: $41. 171201075Q: Fuel injection. Plate should be even with bottom rim or 0. 97 percent of dust particles. Distributor Doctor offers “Reconstructive Surgery” for worn and inaccurate Lucas distributors. The CPA current determines the fuel pressure used as a hydraulic fluid to set the fuel flow in the fuel distributor. My son moved my box of parts before my rebuild kit came in. 00. The Vortec 262 93441559 Bosch Distributor 4. Fuel Distributor, Main DTM Ricambi s. Genuine CUMMINS engine parts and generator made in China from DCEC, CCEC, XCEC, BFCEC, plus with WEICHAI,Deutz,BOSCH Cummins genuine parts made in China Cummins plants or imported from Cummins USA, OEM quality and hight quality aftermarket as complementary options. com, that encompasses the content from its five brands: ABRN, Aftermarket Business World, Motor Age, Professional Distributor and PTEN. 1. Robert Bosch GmbH purchased most of Zexel's shares, following which Zexel was re-organized as Bosch Automotive Systems Corporation in 2000. Shop OEM-quality diesel engine parts all day, every day! Distributor Cap. When the engine is cold, it will typically be on the order of 50 mA. Oil Drain Plug Gasket. If the rest of the fuel and ignition system is well tuned but the car doesn't accelerate cleanly, the problem may lie in the distributor advance mechanism. This is an original Bosch distributor rebuilt by an independent specialist. Fit a new distributor (See Removing and refitting the distributor). E. If the rest of the fuel and ignition system is well tuned but the car doesn't accelerate cleanly, the problem may lie in the distributor advance mechanism. Assuring you of quality and reliability at a cost effective price. Then tested and calibrated to manufacturers original specification. would recommend for any d. ) 6 Medium (eg. s. Throttle Plate: 6. The QA is an electric motor that rotates about 1/4 turn. This kit will fit all aluminum Bosch K - Jetronic fuel distributors that do not have EHA. Pictures on how to rebuild a Bosch VE Volkswagen diesel injector pump If someone knows who originally posted this listing on vwdieselparts. This Cast Iron Bodied Distributor eliminated the vacuum advance system, and used engine RPMs ONLY to dictate the ignition timing. Fuel injectors are the components that spray fuel into the intake air stream in a fuel injection system. Corroborating symptoms: 1) Black, carbon fouled plug for 1 (all other plugs clean). At Bosch, we continuously aim to improve our website and the information we provide. Distributor Mounting Gasket. 12 ROBERT BOSCH Gasoline-engine management Gasoline Fuel-Injection System K-Jetronic Technical Instruction ; Published by: Robert Bosch GmbH, 2000 Postfach 30 02 20, D-70442 Stuttgart. Shop manual calls for at least 1360cc = 45. Fuel Filter 13. Tips on selecting the proper type of fuel injector connector. You will need to visually identify your connector and compare it to the detailed pictured below in our online shipping cart. Readjust timing. Perhaps you might be looking for a brand new Zexel Injection Pump or just some basic repair or maintenance. The Power Tools Division of the Bosch Group is the world market leader for power tools and power tool accessories. View & download of more than 29143 Bosch PDF user manuals, service manuals, operating guides. All are checked for wear and tolerances measured. WE REBUILD YOUR DISTRIBUTOR. any sticking or binding is felt, replace fuel distributor. Here is a link: https://www. The mechanical fly-weight governors of inline and distributor diesel fuel injection pumps used to control fuel delivery in diesel engines under a variety of engine loads and conditions could no longer deal with the ever-increasing demands for efficiency, emission control, power and fuel consumption. Fuel Injection Pump, Rotary (005-014) Electrical Shutoff Valves: Interim High-Mobility Engineer Excavator Nsn 2420-66-148-7692 Timing and ignition advance is set by one of three possible mechanisms, dependent on which type of distributor is fitted, a manual Lucas DJ4, Lucas automatic DK4 series or Bosch. PCV Bosch Fuel Distributor Rebuild kit for 4 cyl Porsche Saab Volvo BMW 0438100059 This kit will service the following adjustable cast iron Fuel Distributors that contain a stainless steel Diaphragm,You do not need any special tools to rebuild these fuel distributors & instructions are available from the salvox website, on all orders free shipping High quality goods Thousands of the best online Red W124 - KE-Jetronic fuel distributor tear down KE-Jetronic - Fuel Distributor - The Basics Part 1 BOSCH C. Bosch K-Jetronic Fuel Injection System AKA Continuous Injection System Bosch had developed early fuel injection systems but they were mostly confined to luxury cars due to the costs of putting a computer in a car at the time, as a cheaper alternative they developed K-Jetronic to capitalize on stricter emission regulations in the 70s/80s. There aren't many of us old timers left that provide a high-quality fuel pump restoration. • Remove the fuel filter and bowl behind the pump. Oxygen Sensor: 7. Bosch VP44 Info & Installation Fuel Injection Pumps for Cummins 5. 4. Part 7 of the series deals with fuel distributors, and more beer. krampitz@us. Rebuild kit for Bosch Fuel Distributor K- Jetronic without EHA. • Drain the radiator water but compress the air/fuel mixture. 99 Top quality, accurately calibrated reconditioned Lucas distributors. Lambda Control Unit: 9. Filter. Motorsport and performance units also available. The regulator is located close to the fuel accumulator on Escort RSTs. At the top of the injection pum is a control lever (C), a control-lever shaft (D), and an overflow (retun fuel) • Remove the fuel pipes between the filter and injector pump. 4 left. The following table is a guide to the fuel paths marked by each blue arrow in figure 6. 00 shipping Rebuild instructions; Rebuild kits to service Bosch Fuel Distributors Rebuild kits to service Bosch Fuel Distributors Rebuild kits to service Bosch Fuel Distributors. Metering the exact amount of fuel for each injection cycle 3. Distributors are completely disassembled; parts polished and repaired or replaced as needed; tolerances checked; run and degree-calibrated to match your specifications: engine compression and RPM. 9L VP44 Pump General Information The fuel injection pump (VP44) is an electronic rotary distributor pump. Bosch came to the rescue with the 010 Distributor for early hot-rodders. Common rail diesel / CRDI Injectors, Pumps and Fuel rails of Bosch, Delphi, Denso and Siemens make. Apart from minor alterations the basic principles of the hydraulics and mechanics used on the K-Jetronic system are unchanged on the KE-Jetronic system. com and via phone at 765-282-1593 (and always at our exclusive Adsit Discount), shop for and buy direct: Throttle Body, Throttle Housing, Control Units, Warm Up Regulators, Pressure Regulators, Fuel Distributors, Fuel Tanks, Fuel Gauge Sending Units, Gas Injectors and Injection Pumps Rolls Royce Bentley BOSCH FUEL DISTRIBUTOR Rebuild kit 8 cyl K alloy 0438100090. P. regulating the amount of fuel injected. US Seller. Check air flow sensor plate alignment. This 200+ page, 1983 Nissan Diesel Engine SD22 SD23 SD25 SD33 SD33T Service Manual is a reproduction of the original, out of print manual. 2 Bryce FAOAB pumps Bryce FOABR pumps Bryce FAOAR pumps Bryce FAOAN pumps CAV BPF pumps Lucas CAV DPA pumps Lucas Delphi DPC pumps Lucas CAV DPS pumps Delphi DP200 pump Bosch Bosch KE-Jetronic system The Bosch KE-Jetronic fuel-injection system is fitted to Escort RS Turbo models and is a further development of the K-Jetronic system. Zexel was originally formed as Diesel KiKI in Japan and was a licensee of Bosch. Operating across four business sectors – Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology – Bosch is uniquely positioned to offer customers a multitude of value-add, cross-sector solutions across a diversity of industry applications. 2. 02" (0. Bosch Distributor V. Complete installation instructions are included with all distributors to insure best performance and your complete satisfaction. Capacity: 10. On the other hand, the "nitrogen oxides (NOx)" and "par-ticulate matter (PM)" contained in the exhaust gas must be greatly reduced to meet exhau st gas regulations, and tech-nology is being actively developed for the sake of improved fuel economy and reduced exhaust gases. 6. The pump camshaft is driven by belts, chains, or cogwheels and moves the pump pistons to generate the required high pressure. com/watch?v=NGzsrlpFKBs. Bosch Automotive Aftermarket Find here Bosch Fuel Injection Pump dealers, retailers, stores & distributors. Producing the high fuel pressure required for injection 2. fuel injection diagnostic project. The transfer of fuel from the vehicle fuel tank must be carried out in a well ventilated area. BOSCH KE-JETRONIC FUEL DISTRIBUTORS: KMI remanufactured KE-Jetronic Fuel Distributors are carefully remanufactured by our technicians. 0438100068 0438100086 0438100088 0438100111 0438100112 0438100087 0438100089 0986438089 0438100041 0438100050 0438100086 0438100046 F026TX2035. damage or loss to personal property, loss of revenue, towing charges, storage fees, fuel and telephone calls. Fuel Supply System Overview A mechanical fuel pump sucks the fuel out of the fuel tank through the fuel filter and pumps it along the supply line in the cylinder head to the pump/injectors. We can offer repair and return services for mechanical injection pumps and injectors. The fuel that is not required for injection is We can offer repair and return services for mechanical injection pumps and injectors. Fuel distributors fail because of contamination caused by an unclean fuel supply or the deterioration of the rubber seals and other components inside the unit due to There is another video I made after installing rebuilt unit in the car and showed it to him. The Vehicle Repair Group at Endeavor Business Media has launched its redesigned portal site, VehicleServicePros. 95 reduced from $ 75. Injection lines blocked or restricted : Drill to nominal I. bosch. 6 gallons. Re-screw any screws or bolts as needed to hold the distributor in place. -Ing. Rust and dirt particles will wear out your pump and your expensive injectors! You should change your fuel filter every couple years. 1. Diesel Kiki changed its name to Zexel in 1990. We keep most models in stock for quick turn around. 95. Fuel Injection Pump, Rotary (005-014) Electrical Shutoff Valves: Interim High-Mobility Engineer Excavator Nsn 2420-66-148-7692 Distributor comes complete and is ready to be bolted onto your engine. Video to show how I replaced the seals in my Mk2 Golf 16v K-Jet Fuel Distributor. There is a pin that sits in one of the slots to limit travel. We would like to invite you to take part in a short one minute survey. Please Note: Your fuel injection pump is a very technical device. Clean the plungerwith an appropriate solvent. The fuel distributor supplies fuel to the fuel injector. Step 36Using a 1/4” socket or nut driver, loosen and remove the 2 terminal studs. 00 Bosch Fuel Distributor Rebuild Kit for Mercedes 380 450 500 SE SL SEC 0438100088 Find a Bosch Rexroth South Africa Group of Companies branch or distributor near you With a staff complement of over 750 employees and a network of over 35 branches and presence in over 11 African countries, the Bosch Rexroth South Africa Group of Companies covers the entire spectrum of the continent's fluid power industry. Pump Relay Distributor Rebuilding Info. _____ CIS Fuel Distributors by Bosch. There is a long, tight-fitting shaft, the distributor plunger, which is the piston of the high pressure pump. What actually happens when the rotor seizes, and this is from a Bosch Factory Rep, the slot in the rotor interferes with the distributor because of an inferior deburring process. I. Picked up a magnet and, the shim was NOT stainless steel! Looked at a few old shims we had laying around which had not yet reached the garbage bin and a few of the shims were also not stainless steel. 2) Bosch distributors are found on many different cars and are generally very reliable. Repairing your pump yourself is a great way to save money; however, extra care must be used as serious pump and/or engine damage can occur. winters@us. Screw the fuel pipes you are going to use for testing purposes into the metering unit. AFI Australia for the largest range of Fuel Injection and Engine Management parts for Wholesale and Trade Customers including Fuel Pumps, Lambda Sensors, Throttle Body, MAF, Fuel Injector, Fuel Injection Pump, Oxygen Sensor, Position Sensor, Coil Pack, MAP Sensor, Submersible Pump, O2 Sensor, Diesel Injector, Crank Sensor, Diesel Filter, Air Flow Sensor, Crankshaft Sensor, Crank Angle Sensor BOSCH L-Jetronic Injection Manual. I need a diagram of how to put the parts back together in correct placement and order. The VE pumps also can be fitted with a number of different add on modules dependant on application. 924T: All: 931 110 183 01 . 050 rebuilt with new points, condenser, rotor, and cap. HERKO FUEL PUMPS, division specialized in fuel delivery, includes Complete Fuel Pump Module and Hanger Assemblies, Fuel Pump Repair Kits, In-tank and In-line Fuel Pumps, High Flow and Pressure Fuel Pumps, Marine and Agriculture Fuel Pumps, Fuel Tank Pressure Sensors, Fuel Pump Electrical Connectors, Fuel Level Sensors, Fuel Systems with a Fuel Distributor (Import) CIS – Constant Injection System: European vehicles (with a warm-up regulator in the return line) CISE – Constant Injection System Electronic: European vehicles (warm-up regulator built into fuel distributor) Moving stories and inspiring interviews. 8i CAPRI GRANADA SIERRA. Failure to start fuel pump is a common problem on ECUs. If you have a 4, 5 or 8 cylinder alloy fuel distributor you can use this manual as a guide and make some corrections for your model of Bosch fuel distributor. Fuel Cooler – Cools the returning fuel to prevent excessively hot fuel from being routed back to the fuel tank. Included with it is all new Bosch distributor cap, condenser, rotor, dust cap, and o-ring. As most of the time the only part that has failed in the Mercedes fuel injection system is the diaphragm. We have all types of Banjo and bolt for Bosch, CAV/Lucas, Simms and Denso pumps, as well as all the fittings for filter assemblies; lift pumps and fuel line connections. We would like to invite you to take part in a short one minute survey. CIS Fuel Distributor Rebuilt FD36X, Outright Sale Fuel Filter, Bosch 1975-80 Model 930. Fuel Filter, 1968-73 Type 3 and 1970-74 Type 4, 311-133-511C keeps the junk out of your injector orifices. Spectra replacement tank: VW4B. Rebuilt, Remanufactured fuel distributors. -Ing. 5-99 6 speed Non HO, 15XVP441YR is now available at Thoroughbred Diesel. Maximum advance, at 3,500+ RPM, vacuum hose connected, with no load on engine (car sitting still), light throttle, should not exceed 42-44° BTDC. For 1987-1989 Rolls Royce Silver Spur Fuel Accumulator Bosch 37227VG To verify that the fuel injection pump is timed correctly, first check the alignment marks on the pump flange and gear housing. Whether you are looking for a complete injection pump, injector, nozzle, supply pump, or any other component in the fuel system, M&D has been known as the place to go for over 70 years. 5 - 40129 (BO) ITALIA Registro Imprese di Bologna REA BO - 265911 Cap. BOSCH K-JETRONIC FUEL DISTRIBUTORS: KMI service exchanged K-Jetronic Fuel Distributors are carefully remanufactured by our technicians. eBay. BOSCH FUEL DISTRIBUTOR REBUILD KIT FOR MERCEDES 300 E TE SE ENGINES 0438101012 | Vehicle Parts & Accessories, Car Parts, Air Intake & Fuel Delivery | eBay! We sell truck manuals, diesel engine manuals, construction equipment manuals, agricultural equipment manuals, generator manuals and more. • Another cause of fire is an electrical overload or short-circuit. 2) ONLY adjust the EHA in micro-adjustments. Oil Filter. I have read that these units are non serviceable, but have also read that ma Flowtech stocks most common Bosch fuel distributors and warm-up regulators. No doubts about whether or not the pump meets OE specifications. Filter. If the reading constantly fluctuates more than two or three degrees, the distributor-shaft bearing or advance-retard plate may be worn, or the cam itself damaged. Distributor Rotor. . I may have had a drinking problem I'm not sure, but it looks possible. With over 2,000,000 parts and thousands of DIY videos and tutorials, we’ll help you order and install the Bosch parts you need and save. Mercedes-Benz fuel distributor, Porsche fuel distributor, DeLorean fuel Mechanical fuel injection - Bosch K-Jetronic, Bosch K Jetronic Fig. This manual is based on the technical specifications of Bosch for Mercedes-Benz cars and supply system, there is always cool fuel Fig. DISTRIBUTORS CUSTOM REBUILT & CALIBRATED TO YOUR TRACTOR'S COMPRESSION & RPM. Early (tall) electric fuel pump rebuild, common on late 60’s MBs including the 230, 250 and early 280SL Later (short) electric fuel pump rebuild, as used on mercedes W113/W108/W112/W111 Fuel Lines; Fuel Injection. Replace the O-ring on the bottom of the fuel distributor as supplied. This kit is a complete fuel injection system for the Jeep Multi Point Injection 4. D. $39. Oil Filter. 5. If yours are fairly new but aren't working properly, you may need to replace one or several parts to get them back in working order. In order to have enough fuel for a proper 12. org Created Date: Innovative provider of critical power and fluid components. Refit the filler cap until the commencement of fuel drainage. 4 shows the fuel distributor, primary pressure regulator and air flow sensor from the Bosch K Jetronic system. 3 Disconnect the four injector feed pipes, the fuel inlet and return pipes, and the warm-up regulator feed and return pipe banjo unions at the fuel distributor (see illustration). 50 in batches of 500. Bosch genuine OE injectors provide superior performance and durability and are manufactured to original equipment specifications. Turn distributor anti-clockwise until your advance mark lines up with the TDC pointer. Fuel Tank 10. Okay, so in some other threads, I (we) have come to the conclusion that my fuel distributor is bad, dumping fuel into cylinder one. Editor-in-Chief: Dipl. Bosch # 5 701 301 725 or equivalent) is only available from specialist fuel injection shops and is expensive. M. The return line from the fuel distributor is connected to the primary system pressure regulator, from where a single return line to the tank carries both the excess from the distributor and the regulator. Setting up a Bosch 050 distributor in a 356/912 engine Title: VW L-Jetronic Fuel Injection Workshop Manual Author: Robert Bosch Keywords: VW L-Jetronic Fuel Injection Workshop Manual Created Date: 1/23/2006 12:00:00 AM The fuel-lubricated CP4 consists of one or two high-pressure elements, each integrated in a housing with its own camshaft. 1987-1989 LeSharo motorhomes pdf manual download. Stroke volume Vh and compression volume VC provide the basis for calculating the compression ratio ε= (Vh+VC)/VC. 3). However, this doesn’t really equate to an advance of 18 degrees in practice. Just before the piston reaches top dead center (TDC) the spark plug ignites the concentrated air/fuel mixture to initiate combustion. Flow Tech normally stocks the most common fuel distributors and warm-up regulators Fuel Distributors and -- EDIT: The actual rebuild starts on post 17. set forth in the instruction manual. Motorsport and performance units also available. PCV Fuel Pump Repair Kit by Bosch Vehicle Fitment: Volkswagen: Beetle 1998-04 | Golf 1999-04 | Jetta 1999-04 eEuroparts. or replace. i. Place intermediate flange, actuating rod, and a gasket, which should be in perfect condition, on crankcase. Editor-in-Chief: Dipl. Bosch K and KE fuel injection systems 4B•3 4B 1. We want your old Fuel Distributors and Warm-up Regulators. Tips and tricks on how to easily assemble the distributor. Brand: BOSCH Article: fuel distributor Country of manufacture: Germany Product code: 0 438 101 015 / 0 438 101 016 Interchange part number: 0 986 438 215 Interchange part number: F 026 TX2 048 MERCEDES-BENZ equivalent number: 000 074 25 13 MERCEDES-BENZ equivalent number: A 000 074 25 13 MERCEDES-BENZ equivalent number: 000 074 25 13 0080 This condition is particularly noticeable on cars that are running a modified fuel distributor, aftermarket turbocharger, short-tube headers, 0. Wholesale O. Bosch Fuel Distributor Rebuild kit for 4 cyl Porsche Saab Volvo BMW 0438100059 Used. Fuel Venting System; Fuel Sender Unit; Fuel Pump. The collar, #6, is what controls the amount of fuel injected by keeping a bleed hole in the plunger closed until the proper amount of fuel is injected. supply system, there is always cool fuel Fig. 9L engines in Dodge and RV applications. Bosch now owns Zexel and continues to offer small to mid range diesel fuel injection systems. Oil Drain Plug. Some of this framework is secured by rotor head mounting bolts. com Phone: (416) 566-6704 Improper fuel (gasoline) in tank : Drain tank, flush system, fill with proper fuel. Air in the fuel system : Bleed fuel system, eliminate air leaks. Bosch product parts CIS Fuel Distributor Rebuild, 016. Doe Professionals choice for Bosch Fuel distributor rebuild & repair kits Professionals choice for Bosch Fuel distributor rebuild & repair kits Professionals choice for Bosch Fuel distributor rebuild & repair kits Removal of the distributor head should be done with the pump held with the fuel outlet stubs upward, with the fuel lines removed. Fuel Distributor: 15. Fuel pump Bosch k and ke jetronic systems are largely mechanically B ased warm-up regulator to other injectors primary pressure regulator fuel airflow distriButor sensor filter accumulator fuel pump auxiliary air valve thermo-time switch injector cold start injector fuel tank Bosch FI Applications: all injected cars bosch reference with part numbers for various makes of cars. Benefit #1: Field proven durability in more than 50 million vehicles worldwide! Benefit #2: All Bosch fuel pumps are 100% new The fuel meter adjusted the amount of flow according to engine speed and load, and included a fuel reservoir, which was similar to a carburetor's float chamber. The fuel pump options available vary on design and responsiveness. 00. Experience the meaning of "invented for life". 2 Schematic diagram of the K-Jetronic system with closed-loop lambda control 1 Fuel tank, 2 Electric fuel pump, 3 Fuel accumulator, 4 Fuel filter, 5 Warm-up regulator, 6 Injection valve, 7 Intake manifold, 8 Cold-start valve, 9 Fuel distributor, 10 Air-flow sensor, 11 Timing valve, 12 Lambda sensor piston distributor fuel-injection pumps VE-EDC 54 Solenoid-valve-controlled axial-piston distributor fuel-injection pumps VE-MV 60 Start-assist systems 62 Diesel distributor fuel-injection pumps VE The reasons behind the diesel-powered vehicle’s continuing success can be reduced to one common denominator: Diesels use considerably less fuel than the fuel distributor but is mounted separately. . Volvo 240, 740, 760 & 780 & 940 D20 & D24 diesel fuel delivery system service & repair manual. 3L 10477219 Fan Type V8 Rotor 10496798 Small V8 Rotor Bosch Fuel Injection Pump Parts, Bosch 044 Fuel Pump, Racing Fuel Pump for Benz 0580254044/0 580 254 044 Inquiry Basket Fuel Injector Repair Kits, Bosch Universal Includes Micro Basket Filter, Viton Orings, Pintle Cap and Injector Tool (BC-6002) Rebuild kit for Bosch K - Jetronic Fuel Distributor 0438100071 0438100121 0438100091 0438100047 00438100048. This is our most popular distributor and they require an MSD Ignition Control such as a 6AL or 7AL-2 Ignition Control. Mr Injector parts is your resource for hard to find injector rebuild parts. 8i. Now measure resistor of fuel pump relais between pin 19 and pin 16. The convex end of the actuating rod must face toward the cam of the distributor drive shaft. This service manual also covers the Volvo 1800E and 1800ES engines: B20E and B20F with Bosch D-Jetronic electronic injection system. Soc. An example is that Bosch dust extractors keep the air cleaner by using HEPA filters that capture 99. Fuel Pump Covers; Fuel Pump Rebuild. • Release the throttle cable end from the pump lever. NOTICE: We don't sell diesel parts. Installation Instructions Included. Injector: 16. See Fig. Rebuild kits to service Bosch Fuel Distributors Rebuild instructions for rebuilding a Bosch Fuel Distributor As with most auto parts It is important not to dismantle the Bosch Fuel distributor more than necessary, unless it is corroded or gummed up inside. This article goes into the history of the P7100 Fuel Pump and the differences between the VE and VP Designs. Bosch CP1 common rail pumps Bosch CP3 pumps CP3. Bosch Fuel Pump Relay (Mini-relay), EACH, 0332019150 Whether you are looking for a complete injection pump, injector, nozzle, supply pump, or any other component in the fuel system, M&D has been known as the place to go for nearly 70 years. Visit Bosch Malaysia website to learn more about our services and solutions in Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. Bosch now owns Zexel and continues to offer small to mid range diesel fuel injection systems. 38 - Check voltage output to fuel pump @ relay set 39 - Check voltage input to relay set from ignition switch 40 - Check voltage input to fuel pump relay of relay set 41 - Check input voltage to control relay of relay set 42 - Check input voltage to control relay of relay set (continued) 43 - Check output voltage from control relay of relay set outside the distributor head is a delivery valve (N) for each cylinder, fuel-cut (fuel shutoff) solenoid, and an air-bleed screw in the center. Before bolting on a fuel distributor always: Check that the roller, on which the fuel distributor centre piston runs, turns freely. odd ball only fits large banjo on Wur) 10 Large (eg. Pumps and other rotary pumps. Bosch fuel distributor rebuild manual keyword after analyzing the system lists the list of keywords related and the list of websites with related content, in addition you can see which keywords most interested customers on the this website • Fuel vapour is heavier than air, so don’t work on the fuel system with the vehicle over an inspection pit. E. 57135)' is a best seller amongst Injection Pump Overhaul Kits, Injection Pump Head & Rotor Kits, Assemblies For Fuel Injection Pumps, Injection Pump Components, Fuel Transfer Pump Blades items in the Injection Pumps category. Control Pressure Regulator: 14. Since the inception of the Cummins 4BT the company has only used 4 different types of Bosch Fuel Pumps for its B Series engines; which are popular in Dodge Trucks. This manual is intended for use by vehicle Bosch Fuel Distributor Rebuild Kit For Mercedes 380 450 500 Se Sl Sec 0438100068: New. Overflow fuel from the To set up timing, set distributor at points just breaking TDC on No 1 cylinder, connect up strobe timing light, rev engine to about 3000 rpm. youtube. We are partnered with the major manufacturers in the Diesel I just want to say a massive thank you to Marty for getting my car up and running and all the work he did with the new 11mm pump, it is a completely different car to drive I couldn’t be any happier. Fits all Cis Fuel Injected VW/Audi/Porsche/Mercedes Distributor: VW 043-905-205 ZB, Bosch 0231 170 034 (Mexico) Can Use: VW 113-905-205AL, Bosch 0231 146 101, VW 043 905 205, 0231 170 034 (German) Notes: This is the Mexican manufactured version of the original 043 905 205 Distributor, originally used on 1974 Federal Manual Transmission Beetles. Bosch distributor injection pump The components of a distributor pump injection system (Figure 20) include: a fuel tank (1), fuel line (2), fuel filter (3), high pressure distributor pump (4), high pressure injection line (5) connected to injector nozzle holder (6) shown spraying fuel in a pre-chamber diesel engine [113]. tuneup or adjustment expenses needed for cleaning of fuel system components due to contamination. You do not need any special tools to rebuild these fuel distributors & instructions are available from the salvox website. As a result your engine timing will be correct both at idle AND under load, which maximizes engine lifespan Fuel pump rebuilding/restoration. Repair Kits for Bosch Fuel Distributor, Spare Parts, Special Tools and Equipment, technical information, and step-by-step instructions will help you breathe new life into the heart of your automobile. 'Fuel Injection Pump Seal Kit | Landini, Massey, BOSCH LUCAS (1987240106 7135110) (S. Fuse. Inline pumps of all types including 'P' type pumps. Overhaul repair kits, maintenance kits, long block, short block, Bosch VP44 Injector Pump, 98. Since then, Bosch has stood at the forefront of fuel system technology, providing fuel pumps to virtually all vehicle manufacturers. We also stock every type of aluminium non- return valve, both with and without filters, which are available in a comprehensive size range. Replace all covers and ensure a coating of calibration fluid remains on the outer casing as well. The company was renamed as Bosch Corporation in 2005. At Bosch, we continuously aim to improve our website and the information we provide. v. This kit includes all the wiring needed by the MEFI computer to control the fuel injection system. These fuel injection systems are very different in operation to electronic fuel injection or, EFI & require very different equipment to service, fault diagnose & repair. This was done by gaining distribution authorization and repair training from companies like American Bosch, Roosa Master, and Stanadyne. The Sniper EFI system requires a high pressure fuel pump capable of operating at 60 psi with at least 50 gallon per hour of fuel flow (more fuel flow may be needed for higher horsepower engines). mechanic 2 Relieve the system pressure by slowly loosening the fuel feed pipe union at the warm-up regulator (see illustration 6. Engineering, Manufacturing, Remanufacturing, Distribution AMBAC’s team of professionals are masters of their craft and deliver an exceptional customer service experience through personalization and relationship building. The M116 and M117 V8's survived production for over 20 years (1970 to 1991), so now these engines are all 30 to 50 years old. 1. Re-building, re-conditioning and re-curving are all catered for either to “Clinically Accurate” original factory specifications, or modified to suit developed engines. To change slots you simply remove the armature assembly turn it 180 degrees and reinstall it so the pin is in the other slot. (FH) Horst Bauer. As a sharp edge isn’t strong, it deflects under the 4600-PSI inside the pump. The rear fuel delivery system is an important part of these engines and it is often neglected even by professional mechanics. Warm Up Regulator 4. A lot of the Diaphragms are starting to fail now, due mainly to the introduction of Ethanol & other additives into fuel. (Injectors both of solenoid and Piezo technology can be tested) EDC / Electronic VE pumps such as Bosch VP Series - VP 36, VP 37 etc. If you wish to be contacted by us, please use our regular contact form here , contact Customer Support at (800) 944-2904, or chat online with a Customer Support representative. PDF Author: Crit Keywords: Bosch L-Jetronic L Jetronic RX-7 Brought to you by the team at VintageRotaries. The position sensor, #1, shows the rotation of the QA as a voltage. They’re built for everything, from powerful street cars to racers. The Bosch 010 and 019 Distributors. Fuel Pump : 11. Volvo 1800E & 1800ES & 140 B20 engine service manual This Volvo B20 service manual is about the B20A, B20B (both with carburators), B20E and B20F engines with Bosch D-Jetronic fuel injection system which are used View and Download Winnebago 1987-1989 LeSharo service manual online. Cookies that are essential for technical reasons are set on this webpage so we can provide users with our offers. That’s it! Don’t forget to tighten up your distributor clamp bolt. 9+ bar of boost, and the Adjustable WUR. IVA 02243530371 Via della Cooperazione n. Get latest prices, models & wholesale prices for buying Bosch Fuel Injection Pump. These distributors are available from AMC to the famous W-Chevy motor. As with most auto parts It is important not to dismantle the Bosch Fuel distributor more than necessary, unless it is corroded or gummed up inside. We were rebuilding an older cast iron V8 fuel distributor today and when we stripped it we found that the shim had rusted through. This is the "cylinder" style filter. 5 mm) lower. At warm idle it is supposed to be 10 mA (it will fluctuate up and down a few mA with the oxygen sensor cycle). If it is necessary to blow compressed air in the control pressure connection hole to free the plunger, hold the plunger with your hand as shown to prevent the plunger from falling out of the fuel dis-tributor. Shipping $5. Take care when repairing or modifying the vehicle wiring. The next major component is the Fuel Distributor, which is also called a Metering Head. 30 month electronic ignition warranty applies. Access to restricted sections requires a Full Membership of the Pagoda SL Group. M&D specializes in all diesels: Light, Medium/Heavy Duty, Ag, Off-Highway, Marine, & Oilfield. Fuel System. The core success factors are innovative strength and pace of innovation. Bosch VE pumps are rebuilt and calibrated in house and offered in a verity of performance configurations. During your fuel pump rebuild/restoration, the pump will be completely disassembled, and all the parts that should be replaced, like diaphragms, valves, rocker arm axles, oil seals, etc. Re-build If the fuel distributor or warm-up regulator you need is not in stock, Flowtech will rebuild yours. Make sure that the 3mm Allen key recess for mixture adjustment is clean for the Allen key to engage fully, and that it turns without too much effort Check the air flap height and that the air flap is not touching any part of it’s venturi. 95 W-AEL-S Workshop on BOSCH Auto - Electrical 1 JCC - Chennai 42 96 W-PE-S Workshop on BOSCH Inline Diesel Fuel Injection System 1 JCC - Chennai 42 97 W-VE-S Workshop on BOSCH Distributor Type Fuel Injection system 1 JCC - Chennai 42 98 NEI-D&ES Comprehensive Course on Automotive Systems for Students 3 JCC - Chennai 43 Rebuild kit for a Bosch cis K Jetronic fuel injection metering Distributor for Ford capri, Granada Sierra 2. Volvo 740, 760, 780 & 940 diesel pre-heating system service & repair manual modelyear 1982 and newer. About 1/2 litre should be sufficient. If not, bend spring clip to correct, or reposition stop pin (tap lightly with punch). $67. Each part is cleaned and inspected, including the housing, main shaft, drive gear, breaker plates, distributor weights and springs. Holley offers a variety of fuel pumps, hoses and distributor without distorting the housing. Fuel Distributor. These instructions are made for repairing the adjustable 6-cylinder alloy fuel distributor. ) It is the correct single vacuum advance distributor for your engine, with the proper advance curve (unlike an 009 style centifugal-advance distributor). The pump performs four basic functions: 1. com Phone: (248) 497-2703. This also contains the Main Fuel Pressure Regulator. 3. This kit will service the following cast iron Fuel Distributors that contain a stainless steel Diaphragm. If you wish to be contacted by us, please use our regular contact form here , contact Customer Support at (800) 944-2904, or chat online with a Customer Support representative. The oil hole in the intermediate flange must face upwards. Injector Repair LLC offers many different types of fuel injector connectors / plugs for almost all automotive, truck, and marine applications. Tearing it all apart & disturbing all the factory settings is not a good idea unless you have expensive Bosch re calibrating equipment,The most important thing is lubrication, the exact orientation, little effortDo not forget, it works up to 80PSI (6 bar) fuel pressure Matching of the o-rings from the repair kit for Bosch K-Jetronic 8 CYL Fuel Distributor. Eventually, Diesel Components, Inc. 4 Figure 6. S & H: see site. com Phone: (507) 363-6480. Bosch inline diesel fuel pump / test bench / flow balancing Depending on the specific diesel engine service and repair needs, the following components are new: Seals and gaskets, Cam Bearings, Oil Pump, Injector Nozzles, Fuel Pump, Water Pump, Pistons and Rings, Valve Guides, Main and Rod Bearings, Thrust Bearings, Pin Bushings. The distributor has a 2-pin connector that plugs directly into an MSD Ignition. The fuel distributor has the following number on it (Bosch) 0438 100 077 Effective 11/30/2014: Bosch has drastically increased the price of rebuild parts so I'll have to increase the cost of rebuilding your core and buying a distributor outright. When selecting a pump, and lines, be sure each component is designed to perform at high pressure. versato ed esistente 84. i. Assuring you of quality and reliability at a cost effective price. The number 41558 reflects the advance curve that was built into the distributor when new at Lucas. Pump-to-engine timing incorrect . Bosch supplied the industry’s first fuel injection system with a high pressure electric fuel pump in 1967. CIS fuel distributer cleanout w/pics Picture of the airbox with fuel distributor attached: Picture of just the fuel distributor that you will remove - it's held on by only 3 screws and an "O" ring at the bottom. y. 99. If you cannot find the spring or the distributor leaks/malfunctions when you are done throw me an email and we'll get it taken care of it. Anyway-I just wanted to know if anyone has a thread that will instruct me in the art of fuel distributor rebuilding? the platform is a 78, 911 sc, AC, but no other toys. Engine air filter James's 901 gearbox rebuild; Bowden Tube; Bosch distributor rebuild; Distributors and Ignition Timing; Vanagon Intermittent Syndrome; CDI installation for FI (thorpj) The 5 types of Bosch O2 sensors; Speedy Jim's Electrical Know How; Adding a CHT gauge (GS) Using Rabbit Fuel Pump Relay (mirror) Aiming headlights; Headlight patterns; Diagostics The company initially produced fuel-injection pumps for domestic diesel engines. 0 AFR at high RPM, the mid-range will typically be incredibly rich at the onset of boost. Today electronic multiport fuel injection is the most common injection Rebuild kit for Bosch K - Jetronic Fuel Distributor 0438100071 0438100121 0438100091 0438100047 00438100048. Distributor Mounting Gasket. Removal of 1928 1929 1930 1931 auburn pierce arrow studebaker nors distributor cap 823525 $99. Replace or repair. (FH) Horst Bauer. Remove the framework around the rotor head. A cookie that stores your current privacy settings is also set (selection cookie). It is designed to use the parts listed in Table 4. These demands are now primarily fulfilled by RPM Diesel Engine Company stocks a large supply of Zexel Injection Pump Parts. Fuel System Repair Manual. Automotive Equipment Business Sector, Department for Automotive Services, Technical Publications (KH/PDI2). 5 K-Jetronic system main component locations A Warm-up regulator B Speed sensing module C Fuel accumulator (early model location) D Fuel pump E Throttle housing F Cold start valve G Fuel distributor H Fuel filter The 050 distributor is 90° offset from the original BR18/022 where plug #4 is placed at the normal #1 position. Part numbers: 171201075P: Carburetor. bosch. Vintage Werks offers rebuilding service for mechanical fuel pumps of various European manufacture, principally Solex, Pierburg, and Fispa. mills@us. This is the website of the professional blue power tools from Bosch – for trade and industry professionals. We have the experience and knowledge to get you back up and running and optimized back to OEM specifcations with quick turnaround. These injection pumps performs a number of fuel delivery functions. 00 list!!! Be creative. But after a high mileage you may find that the engine isn't running quite as it should. Electric shock Bosch Top Rated Fuel Shop Industrial Injection started modifying and rebuilding common rail fuel systems as soon as they were introduced in 2001 with the Duramax engine platform. Each kit includes: (enough to rebuild one system on just about all applications) Cis Systems contain 4 different sealing washers. Please be aware that the marketplace is flooded with low grade reproduction copies of the original UK Lucas distributors which cost $7. All of our manuals are professional quality and available for instant download. was very informative and helpful, aided in successful bosch c. Bosch fuel pumps guarantee optimum performance required by each fuel injection system. Not only does it control your engine, but it also protects it as well. used manual was in good shape, had other models than my specific need as well. Unlike a carburetor that relies on pressure differential to atomize and draw fuel into the engine, fuel injectors spray and atomize fuel supplied by a high pressure pump. Oil Drain Plug. 1. bosch fuel distributor rebuild instructions